Stage 2 Industrial Hydraulics (Including Offshore Supplement)
- 4 day course
- 4 dates available
- In-person course
- Book online
The pre-requisite for this course is Stage 1 Hydraulics. Alternatively, use our FREE Online Self Assessment to identify if you need these pre-requisites.
Course Details
- NEW! This course now offers an Offshore Supplement if required
- 4-day course
- Course times are 8:45am – 4pm or as arranged by your tutor (please be on site at the NFPC for 8:30am)
- Training at the NFPC will consist of day 1 & 2 technical lectures and day 3 & 4 practical training
- Candidates will receive a comprehensive set of course notes, light refreshments, and certificate of attendance
Who should take this course?
Ideal for Craftsmen, Technicians, Engineers and Plant Managers in the Industrial sector, involved in the maintenance and management of such systems. It also supports the knowledge and skills developments of those maintenance staff managing a variety of systems, supporting the Offshore Oil Energy sector. This course will extend knowledge and skills, enable staff to better maintain and manage Hydraulic Systems and carry out their duties, following safer working procedures. Communication skills will be improved and with this further level of knowledge and understanding staff will work together with greater synergy.
Course Objectives
Skills Based
During the practical section of this course candidates will engage in and apply the following skills:
- Building hydraulic circuits by interpreting circuit diagrams using a variety of valve types, control systems and accumulators
- Q-P testing of pumps
- Setting up pressure control valves for relief, sequence, reducing and counterbalance functions
- Connecting the electrical interface to the hydraulic controls using manual switches and pressure switches
- Applying hydraulic and electrical sequencing techniques
- Building and testing a winch circuit for various applications (as applicable)
- Applying load holding techniques
- Setting up an amplifier to operate with a proportional DCV
- Compare pump pressure compensator and load sensing controllers (as applicable)
- Apply specific fault finding techniques to hydraulic circuits
Knowledge Based (Standard)
On completion of this course candidates will know:
- The Basic Building Blocks of a Hydraulic Circuit (refresher)
- The operation and performance of pumps and pump controls in common use
- The operation and performance of Motors and Motor controls in common use
- The operation and performance of nitrogen charged accumulators in common use
- The operation and performance of cylinders, Cylinder mounting types and forces calculation
- The function of pilot controlled DCV’s, logic cartridge valves, proportional valves & load holding valves
- The application Cartridge valves and Logic elements
- The application proportional hydraulics
- The application of Load holding valves: – static and dynamic loads – solving common problems
- What is meant by Pro-active maintenance
- Procedures to follow relating to Troubleshooting: – Fault, cause, remedy
- The Common types of hydraulic fluids
- The importance of Fluid cleanliness management
- The Health and safety requirements: – risk assessment
Knowledge Based (Offshore Supplement)
On completion of this course candidates will know:
- Offshore applications and the block diagram of a hydraulic systems in use
- Types of prime movers:- Electric and Diesel drives (Power & Torque Relationship)
- Typical Multi-Function Proportional Valves involving Load Sensing
- Typical Open and Closed Circuits including Braking Systems
- What is meant by Depth Compensation
- The use of Intensifiers
Entry requirements for this course
The pre-requisite courses for this course are:
One of our major priorities here at the NFPC is to ensure that you start your learning experience by attending the right course, ensuring that you build a firm foundation of knowledge and skills at the start of this vital journey. It is your responsibility to make sure you are booking onto the correct course with the NFPC.
We advise you to visit our FREE online self assessments to check your current knowledge levels before booking any course with the NFPC.
Frequently asked questions
You should find helpful information on this course page on what the course includes and who should take this course, however we recommend you visit our FREE Online Self Assessments to check your current knowledge levels before booking any course with the NFPC. On completion of our free self-assessments, we will recommend the right course for you to attend.
Once your booking has been confirmed and our bookings & customer liaison team have confirmed receipt of payment for your course, course joining instructions will be provided to you and all attendees on email which contains everything you need to know before attending the course, including course start times, directions to the NFPC and any other important information.
The National Fluid Power Centre is based at Turner Road, Worksop, Nottinghamshire S81 7AE. You can get directions here, or download our map here which includes further details on how to get to the NFPC by car or train. For nearby hotel accommodation, we have also included some helpful information here.
No, lunch isn’t provided however we will be providing light refreshments on the day. There are a number of supermarkets nearby along with fast food outlets for lunch.
For our courses that are available to book online, you will have the option at checkout to pay by Debit or Credit Card using Opayo secure payment processing, or pay by bank transfer. For existing NFPC customers who have an account with us, there is also the option to pay using Purchase Order.
If you have already booked onto one of our courses at the NFPC and you created an online account during checkout, you can amend your booking by logging into your account here. From your bookings page you can request a cancellation or request your course to be rescheduled.
Alternatively you can speak to our bookings team on 01909 504539 to make changes to your booking.
Meet the training engineers
Bill Norwood
Systems Training Engineer | Project Manager for Accumulator Competence
Arran Teasel
Mobile Systems Manager | Systems Training Engineer
John Hill
Systems Training Engineer | Project Manager for Pumps & Controls
Andrew Walker
Training Engineer
Adrian Hudson
Deputy Director | Control Systems Manager
Daniel Collins
Systems Training Engineer | Electro-Hydraulics, Pneumatics & Control
David Slater
Industrial Systems Manager | Systems Training Engineer
Darren Davis
Systems Training Engineer | Project Manager for CETOP Level 3 | Centre Learning & Development
Graham Rowley
Training Engineer | Project Manager for Stage 1 Hydraulics & CETOP H1 | Contamination Management
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The training delivered at the NPFC is first class. High quality presentations from knowledgeable experts, complimented by a well-equipped facility to support the practical learning. This has helped me to develop my hydraulics and electrical knowledge throughout my career. Kawasaki continue to use the NFPC to train our Engineers and technical staff to support in the development of their core competencies.
I am extremely grateful for the support the NFPC provided us in ensuring that our Agile Maintenance L&D programme was implemented on time and in full. The training provided and the customer focus delivered was second to none and the feedback received from all the delegates (58 in total) who benefited from a range of pneumatics, hydraulics and PLC courses was very positive indeed.
Webtec have been supporters of the NFPC for many years and the NFPC remains the ‘go to’ place for hydraulic training in the UK. They have outstanding facilities and attending courses at the NFPC is a mandatory part of our training programme for those involved in the design, sales or marketing of our hydraulic measurement and control products.
As a technical trainer I visited the NFPC seeking a hydraulic qualification that would evidence a level of understanding and add value to my own training. Starting at Level 1, knowledgeable instructors and excellent facilities enticed me back time and time again, until I recently completed the CETOP Level 3 in Mobile Hydraulics. Each level of training has improved my knowledge, collectively adding confidence and clarity to every situation.
Very grateful to have spent the last few days up at the National Fluid Power Centre Limited in Worksop completing their Stage 1 Hydraulics course. Would highly recommend it to anyone who wants further their knowledge of Hydraulics. Great facility with some fantastic equipment and staff, especially hydraulic guru Graham Rowley. Hope to be back to learn more soon!
The service and delivery of training by the NFPC to our offshore wind turbine technician apprentices has been outstanding. The knowledge and practical experience they gain in fully equipped, hi-tech workshops enhances the apprentices’ ability to align themselves with an essential part of their job. We have worked closely with John Savage and his colleagues to fine tune the program to give our apprentices the best possible start to understanding turbine hydraulic systems, nothing has been too much trouble. Every apprentice has been fully engaged with the training given and their feedback has been exceptional such as “Best training I’ve ever done” and “I’ve learned so much on this course”. Our experience of The NFPC has been excellent and we look forward to continuing working with John and his team and to developing our relationship with The NFPC in the near future.
